Dynatorch Master Series Systems.

An incredible machine at a fantastic price

The MASTER SERIES is sold as a complete cutting package, designed to accommodate all modern, certified plasma generators, including high frequency start units. The MASTER SERIES is created to operate with cutting speeds well in excess of 400 IPM that are demanded by a larger amperage, multiple cutting gas, and high production Plasma generators.   It is priced to be cost effective for use with light industrial, contact start plasma generators also.

Dynatorch MASTER SERIES system offers you high production capabilities. It's high cutting and rapid traverse speeds  (1600+IPM) means you get more parts per hour from our system.  The ability to utilize multi-gas, high speed precision plasma generators gives you cleaner cuts (less dross) with much less bevel, even on thicker materials. Our 100% closed loop, servo drives give not only speed but phenomenal cutting accuracy.

When we say a complete system we mean it.   This is a true "Turn-Key" product. Everything from the computer to the leveling feet is provided. This includes factory training on all software products.   The MASTER SERIES machines are fully compatible with our optional HVAC design software.

Product overview

Structure:    Heavy duty welded steel table and gantry with a bright red rugged finish.

Drives:   New DASH2 Closed loop Brushless Servo drive. Dash2 drives use new technology motors that provide 40% more power than our conventional drives. Power delivered through precision planetary gearboxes, with helical cut gears for a quiet and smooth operation.

Included Software:   New generation Version 3.4 CNC drive software.    Professional level automatic nesting, and automatic file preparation that includes kerf offset, automatic insertion of lead ins and outs, configurable post processor and many more features.   Professional level raster to vector conversion software to process scanned clipart, bitmaps, etc., into cutable images.   PlasmaMate shape library that lets you draw shapes commonly used in industry quickly and without a CAD system.   PlasmaMate also draws cuttable multi font lettering with the same ease.

Arc Voltage Torch Height Control:  MASTER SERIES includes the latest version of our fast response, high sensitivity arc voltage torch height controller.   This new version is equipped with our recently introduced electronic stabilization system that gives even smoother height control.

Smoke and Dust Collection:    The MASTER SERIES includes a collection system that removes plasma smoke generated anywhere on the cutting table surface. Plasma dust is separated from smoke and stored in an easy to clean bin. No messy and difficult water table needed with the Master series.

Specifications 5 x 10 Foot Cutting Table

Structure:

• Gantry: Welded Steel

• Table: Welded steel

• Table Capacity: 5000 pounds

• Actual Cutting Area: 62.5 x 123 inches (1603 x 3153 mm)

• Optional Gantry Widths: 74.5, 98.5, 122.5 inches

• Gantry Guides- Y axis: Linear guides with recirculating bearing blocks

• X axis: Hardened Steel inverted V Rail with corresponding ball bearing rollers.

• Drive System- Controller: PC Windows Operating System

• Motors: Intelligent Brushless Servo motors

• Gearboxes- Single Stage, Planetary drive, Helical cut gears with less than 5 arc minutes backlash

• Motor Encoder Counts- 4000

• Motor Resolution- .0001 Gear Rack- 24 Pitch, .375 gear face width

• Cutting Speeds- Cutting Speed: 1 to 600+ IPM ( 1mm to 14.7 meters/min ) Non Cutting Rapid Traverse Speed-1500+ IPM (38.1 meters/min)

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System Control:

• External Inputs/Outputs-

• Plasma on/off Preheat Oxygen on/off

• Cutting Oxygen on/off

• Smoke and Dust Collection on/off

• OK To Move Signal (input)

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Arc Voltage Torch Height Control:

• Lift Distance- 3.6 Inches (90mm)

• Lift speed- 22 in/sec

• Initial Material Sensing- Torque Touch

• Motor Type- Intelligent Brushless Servo

• Voltage sensitivity- .4 Volts

• Display Resolution- 1 Volt

• Control Display- Torch Position, Real Time Arc Voltage, Set Point Voltage

• Pierce Height- Settable in 1/16 Inch Increments Pierce Delay- User Selectable

Smoke and Dust Collection System

• Type- Downdraft, Diffused venturi

• Effective Draw Area- Even draft over entire table surface

• Collection Effectiveness- Smoke- 100% collected and evacuated

• Dust- 99.9% collected and stored for easy disposal

• Fan specs- 3HP, Reverse slant centrifugal blades, 4500 CFM, 220 V-3PH

• System Control- Fully automatic software control or screen manual control

Remote Handheld controller:

• Contains 2 joysticks

• 12 Function buttons

• Control Start

• Pause

• Restart cutting program

• Reset 0/0 position

• Stop position

• Adjust cutting and jogging speeds

• Jog in X, Y and Z axis

• Freehand joystick cutting

• Joystick controlled metal shearing function

• Smoke and dust collection manual on/off

Software:

• Dynatorch Created Software exclusively for Plasma/oxy-fuel cutting applications

• Features- Large graphical table display with zooming

• Simple, intuitive, easy to learn controls

• Screen color combinations are user selectable

• Large, bright, numerical torch position display

• System can operate transparent to G-Code

• 21 indicators showing operation of system internal functions

• Diagnostic display of error conditions

• One screen controls all cutting and arc voltage torch height operation

• One button alternates display and software from Plasma to oxy-fuel cutting

• Drawing wizard draws simple geometric shapes without CAD

• On screen editing feature for modifying or creating G-Code

• On screen, real time adjustment of torch height or cutting speed while cutting

• 3 jogging modes: continuous, fixed length and remote control

• Simple on screen jogging, cutting and rapid traverse speed control

• On screen window shows G-Code operation

• On screen display of job costing information

• Inch/Metric setup features

• Universal scaling for any motor/drive

• Different accelerations for rapid traverse and cutting

• User programmable inputs and outputs

• Flexible homing methods and positions

• User programmable M codes

• User programmable Service and load positions

• User definable custom button and keyboard command

• APS - automatically detect and slow down for small Holes (circles) Automatic corner slow down, with user settable parameters

• Arc voltage scaling

• Arc on delays and pierce delays for thick material

• THC inhibit in slow corners

• Ability to turn torch off before end of cut path

• Programmable OxyFuel outputs and torch control

• Programmable Joystick buttons

• User selectable colors for main display

• User selectable file folders and filters

• File Preparation Software- True Shape Nesting

• Part- in- Part Nesting

• Multiple File nesting

• Nesting by Axis

• Configurable Post Processing DXF, DWG, ESM file Import

• Data Filtering and Repair

• Automatic and Manual Cut Sequencing

• Automated insertion of Lead-ins and Lead-outs and Piercing

• Automatic repositioning

• Automatic off setting and torch path generation

• CSV, XLS, MDB support and Batch Processing

• Fully Configurable Shop Floor and tooling Reports

• Cycle time reporting Material and true Shape Remnant reporting

• Chain Cutting Shape Library- Over 44 Industry Standard Shapes

• Outputs Standard DXF files Settable as inside or outside

• Objects Automatic insertion of Lead-ins

• Simple "Fill in the Blank" Dimension insertions

• Clear Graphic of Finished Part

• Cuttable Multi-Font Letter Creation

Certified Plasma Generator Brands: (Call us for model specifics)

• Kaliburn Inc.

• Hypertherm Inc.

• Miller Inc.

• Thermal Dynamics Inc.

Current Specials: (Call us for more choices)